Homogenisers / Dispersers
MICCRA homogenisers / dispersers consist of a drive and a choice of attachable tools. Depending on the combination volumes from 0.1 ml. to 50,000 ml. can be processed The tools use the very effective rotor and stator system for efficient results in:
- dispersing
- homogenising
- emulsifying
- suspending
- cell disruption
- sample preparation
- reaction acceleration
- wet grinding
- crushing
- disagglomerating
- high-speed mixing
- aeration
The MICCRA-System concepts:
- Exclusively high rpm's of up to 100,000 rpm.
- 100 Watts to 30 kW engines also for large volumes and high viscosities
- Modular system for multiple applications
- Continuous variable rpm's
- Fastest tool change system
- Volume ranges from 0.1 ml. to 40,000 ml. per hour
- Light weights and compact sizes
- Smooth start motors
- Large safety switches
Markets where the MICCRA homogenisers / dispersers can be used include:
- biotechnology / human and animal genetics
- human and veterinary medicine / clinical medicine
- food industry / trophology (food science)
- agricultural science / breeding research
- environmental industry
- pharmaceutical industry / pharmacology / toxicology
- chemical industry
- cosmetics industry
- petrochemistry
- dye and lacquer industry
- fibre / textile / cellulose industry
System recommendations (intended as a reference):
|
Field of use |
Process |
Tool |
Sample volume |
|
Biotechnology Medicine Food industry Pharmaceutical industry |
Coarse crushing and final processing; preparation of emulsions and cell suspensions; shredding of human, animal and plant tissues |
DS-5/K DS-8/P |
0.1 - 10 ml. 1.0 - 100 ml. |
|
Pharmaceutical chemistry Building materials industry Petrochemistry Environmental control |
Standard equipment for coarse crushing of hard solids in a liquid |
DS-20/PG DS-30/PG |
100 - 5,000 ml. 250 - 10,000 ml. |
|
Waste water/sludge Medicine Food industry Paper/pulp industry Tobacco industry Environmental control |
Coarse crushing and disruption of human, animal and plant tissues |
DS-20/PG SmR DS-30/PG SmR |
100 - 5,000 ml. 250 - 10,000 ml. |
|
Ceramics industry Dye and lacquer industry Metal working industry |
Breaking up agglomerates, intense mixing, preparing suspensions |
DS-20/PG MiR DS-30/PG MiR |
100 - 5,000 ml. 250 - 10,000 ml. |
|
Waste water/sludge Dye and lacquer industry Leather industry Paper/pulp industry Pharmaceutical industry Environmental control |
Standard equipment for crushing / pulverising of hard solids in a liquid, dispersing fine particles |
DS-20/PF DS-30/PF |
100 - 3,000 ml. 250 - 8,000 ml. |
|
Waste water/sludge Biotechnology Medicine Food industry Paper/pulp industry Tobacco industry Textile industry |
Standard equipment for final processing, sample preparation and shredding of human, animal and plant tissues |
DS-20/PF SmR DS-30/PF SmR |
100 - 3,000 ml. 250 - 8,000 ml. |
|
Ceramics industry Cosmetics industry Dye and lacquer industry Food industry Paper/pulp industry Petrochemistry |
Standard equipment for preparing emulsions, intense mixing |
DS-20/PF MiR DS-20/PF EmR DS-30/PF MiR DS-30/PF EmR |
100 - 2,500ml. 250 - 7,000 ml. |
|
Ceramics industry Food industry Environmental control |
High speed or intense mixing with less shearing effect |
RW-30/PG RW-40/PG |
250 - 20,000 ml. 2,000 - 50,000 ml. |
The drive:
- By a light and compact design all Lab-drives can be used as hand held units if required
- The powerful drives comes up to high rpm. rates (e.g. 39,000 rpm. with the MICCRA D-9), thus reduces processing times significantly. The result is a low strain on the sample material and a new dimension of product quality
- Automatic overload protection increases the life span of the motor. Disconnection is pre-indicated by red signal light (MICCRA D-15)
- Comfortable and safe working with smooth start of the drive
- Large safety switch for momentary or continuous operation with integrated 'quick stop' for emergency stop
- A uniform shaft size matches with all the drives - fits to all tool combinations of ART
|
Model |
MICCRA D-1 |
MICCRA D-3/PA |
MICCRA D-9 |
MICCRA D-15 |
|
Catalogue number |
01 00 00 |
03 00 00 |
09 00 00 |
15 00 00 |
|
Power input |
145 watt |
350 watt |
800 watt |
1520 watt |
|
Power output |
73 watt |
200 watt |
480 watt |
880 watt |
|
Voltage/frequency |
200-240V/50-60Hz |
12V DC (battery and battery charger included) |
200-240V/50-60Hz |
200-240V/50-60Hz |
|
Rec. volume range |
0.1 - 500 ml. |
100 - 5,000 ml. |
0.1 - 20,000 ml. |
100 - 50,000 ml. |
|
Speed range |
5,000 - 35,000 rpm. |
18,000 rpm. |
10,500 - 39,000 rpm. |
8,500 - 34,000 rpm. |
|
Speed adjustment |
Yes (cont. variable) |
No, fixed |
Yes (cont. variable) |
Yes (cont. variable) |
|
Electronic stabiliser |
No |
No |
Yes |
Yes |
|
Weight |
approx. 800g. |
1.6 Kg. (incl. battery) |
1.35 Kg. |
1.8 Kg. |
|
Dimensions |
Dia. 50 x 230 mm. |
66 x 66 x 225 mm. |
66 x 66 x 210 mm. |
70 x 70 x 255 mm. |
|
Protective syst./safety class |
IP 20 / II |
IP 20 / II |
IP 20 / II |
IP 20 / II |
|
Overload protection |
No |
No |
Thermal sensor |
Thermal sensor |
|
Safety switch |
No |
No |
Yes |
Yes |
|
Smooth start |
Yes |
No |
Yes |
Yes |
|
Permissible amb. temperature |
5 - 50oC |
5 - 50oC |
5 - 50oC |
5 - 50oC |
|
Permissable amb. humidity |
up to 93% |
up to 85% |
up to 85% |
up to 85% |
|
Warranty |
2 years |
3 years |
3 years |
3 years |
The tool:
- Flexible modular system for high economy and small subsequent costs. By combination of different rotors and stators the tool can be adapted to nearly each range of application without large expenditure
- Uniform shaft size fits to all drives within the MICCRA-Series
- Tools made of high quality 316L stainless steel as standard plus tools in special materials on request
- Highest peripheral speeds with highest precision tools for reliable results
- All elements, rotors and stators, can be exchanged quickly without the use of additional opener tools in no time at all. The only necessary accessory is a simple piece of cloth
Volume ranges 0.1 - 100 ml. (recommended drives MICCRA D-1 or D-9
|
Model |
DS-10/KS |
DS-5/K |
DS-8/P |
|
Cat. number |
97 00 00 |
00 05 00 |
00 08 00 |
|
Description |
Plastic disposable tool for soft tissues (incl. special tube PPT20) |
Stator and rotor are integrated in the axle and/or the shaft |
Stator and rotor are integrated in the axle and/or the shaft |
|
Treatable volume (refer to water) |
5 - 20 ml. |
0.1 - 10 ml. |
1.0 - 100 ml. |
|
Max. periph. speed |
13.2 m/s |
7.3 m/s |
11.4 m/s |
|
Dia. of the rotor |
6.5 mm. |
3.6 mm. |
5.6 mm. |
|
Dia. of the stator |
10 mm. |
5 mm. |
8 mm. |
|
Total length |
116 mm. |
120 mm. |
155 mm. |
|
Max. insertion depth |
fixed by the tube |
50 mm. |
90 mm. |
|
Max. hardness acc. to 'Mohs' |
Tool made of plastic |
max. 6 |
max. 6 |
|
Sterilisation / decontamination |
Eau de Javelle (7%) |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
|
Initial particle size: |
|||
|
with fibrous/soft/stringy tissues |
approx. 5 - 10 mm. |
3 mm. |
10 mm. |
|
with hard/solid particles |
not recommended |
0.5 mm. |
3.5 mm. |
Volume range 100 - 5,000 ml. (recommended drives MICCRA D-3/PA, D-9 or D-15)
|
Model |
DS-20/PG |
DS-20/PF |
DS-20/PG SmR |
DS-20/PF SmR |
|
Cat. number |
00 20 10 |
00 20 00 |
00 21 15 |
00 21 05 |
|
Description |
Tool with std. rotor for solid/fluid media |
Tool with std. rotor for solid/fluid media |
Tool with cutter rotor for fibrous material |
Tool with cutter rotor for fibrous material |
|
Treatable volume (refer to water) |
100 - 5,000 ml. |
100 - 3,000 ml. |
100 - 5,000 ml. |
100 - 3,000 ml. |
|
Max. periph. speed |
30.6 m/s |
30.6 m/s |
30.6 m/s |
30.6 m/s |
|
Dia. of the rotor |
15 mm. |
15 mm. |
15 mm. |
15 mm. |
|
Dia. of the stator |
20 mm. |
20 mm. |
20 mm. |
20 mm. |
|
Total length |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
|
Max. insertion depth |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
|
Max. hardness acc. to 'Mohs' |
max. 6 |
max. 6 |
max. 6 |
max. 6 |
|
Sterilisation / decontamination |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
|
Initial particle size: |
||||
|
with fibrous/soft/stringy tissues |
approx. 100 mm. |
approx. 100 mm. |
approx. 100 mm. |
approx. 50 mm. |
|
with hard/solid particles |
approx. 8 mm. |
approx. 1.5 mm. |
approx. 1.5 mm. |
approx. 1.5 mm. |
Continued:
|
Model |
DS-20/PG MiR |
DS-20/PF MiR |
DS-20/PG EmR |
DS-20/ZKS SmR |
|
Cat. number |
00 22 15 |
00 22 05 |
00 24 05 |
00 21 25 |
|
Description |
Tool with mixing rotor for disagglomeration |
Tool with mixing rotor for disagglomeration |
Tool with emulsion rotor for fluid/fluid media |
2 in 1 tool for fibrous materials |
|
Treatable volume (refer to water) |
100 - 5,000 ml. |
100 - 3,000 ml. |
100 - 3,000 ml. |
100 - 3,000 ml. |
|
Max. periph. speed |
30.6 m/s |
30.6 m/s |
30.6 m/s |
30.6 m/s |
|
Dia. of the rotor |
15 mm. |
15 mm. |
15 mm. |
15 mm. |
|
Dia. of the stator |
20 mm. |
20 mm. |
20 mm. |
20 mm. |
|
Total length |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
|
Max. insertion depth |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
|
Max. hardness acc. to 'Mohs' |
max. 6 |
max. 6 |
max. 6 |
max. 6 |
|
Sterilisation / decontamination |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
|
Initial particle size: |
||||
|
with fibrous/soft/stringy tissues |
approx. 50 mm. |
approx. 50 mm. |
approx. 50 mm. |
approx. 50 mm. |
|
with hard/solid particles |
approx. 8 mm. |
approx. 1.5 mm. |
approx. 1.5 mm. |
approx. 1.5 mm. |
Volume range 250 - 10,000ml. (recommended drives: MICCRA D-3/PA, D-9 or D-15)
|
Model |
DS-30/PG |
DS-30/PF |
DS-30/PG SmR |
DS-30/PF SmR |
|
Cat. number |
00 30 10 |
00 30 00 |
00 31 15 |
00 31 05 |
|
Description |
Tool with std. rotor for solid/fluid media |
Tool with std. rotor for solid/fluid media |
Tool with cutter rotor for fibrous material |
Tool with cutter rotor for fibrous material |
|
Treatable volume (refer to water) |
250 - 10,000 ml. |
250 - 8,000 ml. |
250 - 10,000 ml. |
250 - 8,000 ml. |
|
Max. periph. speed |
47 m/s |
47 m/s |
47 m/s |
47 m/s |
|
Dia. of the rotor |
23 mm. |
23 mm. |
23 mm. |
23 mm. |
|
Dia. of the stator |
30 mm. |
30 mm. |
30 mm. |
30 mm. |
|
Total length |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
|
Max. insertion depth |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
|
Max. hardness acc. to 'Mohs' |
max. 6 |
max. 6 |
max. 6 |
max. 6 |
|
Sterilisation / decontamination |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
|
Initial particle size: |
||||
|
with fibrous/soft/stringy tissues |
approx. 150 mm. |
approx. 150 mm. |
approx. 150 mm. |
approx. 150 mm. |
|
with hard/solid particles |
approx. 12 mm. |
approx. 1.5 mm. |
approx. 12 mm. |
approx. 1.5 mm. |
Continued:
|
Model |
DS-30/PG Mir |
DS-30/PF MiR |
DS-30/PF EmR |
|
Cat. number |
00 32 15 |
00 32 05 |
00 34 05 |
|
Description |
Tool with mixing rotor for disagglomeration |
Tool with mixing rotor for disagglomeration |
Tool with emulsion rotor for fluid/fluid media |
|
Treatable volume (refer to water) |
250 - 10,000 ml. |
250 - 8,000 ml. |
250 - 8,000 ml. |
|
Max. periph. speed |
47 m/s |
47 m/s |
47 m/s |
|
Dia. of the rotor |
23 mm. |
23 mm. |
23 mm. |
|
Dia. of the stator |
30 mm. |
30 mm. |
30 mm. |
|
Total length |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
|
Max. insertion depth |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
|
Max. hardness acc. to 'Mohs' |
max. 6 |
max. 6 |
max. 6 |
|
Sterilisation / decontamination |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
|
Initial particle size: |
|||
|
with fibrous/soft/stringy tissues |
approx. 100 mm. |
approx. 100 mm. |
approx. 100 mm. |
|
with hard/solid particles |
approx. 12 mm. |
approx. 1.5 mm. |
approx. 1.5 mm. |
Economic '2/P-Bundles' consist of a coarse and fine stator each. The desired fineness is secured by changing the stator from coarse to fine without large expenditure by the 'quick-change system'
|
Model |
DS-20 2/P |
DS-20 2/P SmR |
DS-20 2/P MiR |
DS-30 2/P |
DS-30 2/P SmR |
DS-30 2/P MiR |
|
Cat. number |
00 20 04 |
00 20 08 |
00 20 12 |
00 30 04 |
00 30 08 |
00 30 12 |
Volume range 1,000 - 50,000 ml. (recommended drive: MICCRA D-15)
|
Model |
RW-30/PG |
RW-40/PG |
|
Cat. number |
00 33 15 |
00 43 15 |
|
Description |
Tool with mixing rotor for high-speed mixing and dispersing with a lower shearing effect |
Tool with mixing rotor for high-speed mixing and dispersing with a lower shearing effect |
|
Treatable volume (refer to water) |
1,000 - 20,000 ml. |
5,000 - 50,000 ml. |
|
Max. periph. speed |
30.6 m/s |
41 m/s |
|
Dia. of the rotor |
15 mm. |
23 mm. |
|
Dia. of the stator |
30 mm. |
40 mm. |
|
Total length |
250 mm. ('XL' 327 mm.) |
250 mm. ('XL' 327 mm.) |
|
Max. insertion depth |
200 mm. ('XL' 277 mm.) |
200 mm. ('XL' 277 mm.) |
|
Max. hardness acc. to 'Mohs' |
max. 6 |
max. 6 |
|
Sterilisation / decontamination |
all known sterilisation and decontamination methods |
all known sterilisation and decontamination methods |
|
Initial particle size: |
||
|
with fibrous/soft/stringy tissues |
approx. 100 mm. |
approx. 150 mm. |
|
with hard/solid particles |
approx. 8 mm. |
approx. 12 mm. |
NOTE: Range of 23 'Special Tools' available (details on request)
Accessories:
|
Cat. number |
Description |
Specifications |
|
00 50 00 |
Plate stand PS300; retort stand for stationary work |
Base 300 x 200 mm.; total height with 1 rod 335 mm. and with 2 rods 670 mm., rod dia. 14 mm. |
|
00 50 04 |
Ring SR80 for fixing conical vessels. Bosshead included |
Dia. 70 mm.; rod length 200 mm.; rod dia. 8 mm. |
|
00 50 03 |
Chain clamp KK1000 for fixing of cylindrical vessels. Bosshead included |
Chain length 1000 mm.; rod length 250 mm.; rod dia. 12 mm. |
|
00 50 02 |
Universal clamp UK80 for fixing of vessels up to dia. 80 mm. Bosshead included |
Spread 0 - 80 mm.; rod length 150 mm.; rod dia. 12 mm. |
|
00 50 01 |
Bosshead KM17 for fixing of accessories and units on plate stand ('small version') |
Max. rod dia. 17 mm. |
|
00 51 01 |
Bosshead KM20 for fixing of accessories and units on plate stand ('heavy duty version') |
Max. rod dia. 20 mm. |
|
00 51 00 |
Plastic carrying case NK2 for MICCRA D-1, D-9 or D-15. |
Includes foam inlays for drive, tools and accessories |
|
00 51 10 |
Plastic carrying case for MICCRA D-3/PA |
Includes foam inlays for drive, tools and accessories |
|
97 00 40 |
Timer ZU1 for a precise adjustment of process time down to 1 sec. Up to 4 devices connectable |
Adjustable time 1 sec. up to 99 h. Dimensions: 100 x 65 x 200 mm. |
|
97 00 10 |
Disposable PPT20 tubes incl. screw caps for DS-10/KS |
Pack of 50 |
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